Honda Outboard Service and Repair Manual
This Clymer outboard shop manual covers Honda 2-130 HP Four-stroke engines for the years 1976-2007.
Models Included are:
HONDA BF100
HONDA BF115A
HONDA BF130A
HONDA BF15A
HONDA BF20
HONDA BF20A
HONDA BF25A
HONDA BF2A
HONDA BF30A
HONDA BF35A
HONDA BF40A
HONDA BF45A
HONDA BF50
HONDA BF50A
HONDA BF5A
HONDA BF75
HONDA BF75A
HONDA BF8A
HONDA BF9.9A
HONDA BF90A
The Honda outboard manual by Clymer is a great reference for repair and service information. This service manual is written for the do-it-yourselfer as well as the experienced mechanic. The repair manual contains hundreds of original photographs and illustrations obtained from the complete disassembly and assembly of the engine. This, in addition to extensive research, is how Clymer repair manuals achieve an unmatched level of detail. The shop manual will guide mechanics and owners through each service, troubleshooting and repair procedure possible.
The Honda outboard manual includes the following chapter information:
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, caution and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic's tips
CHAPTER THREE / TROUBLESHOOTING
Troubleshooting test equipment / Troubleshooting preparation / Starting difficulty / Fuel system testing / Starting system / Ignition system / Warning systems / Charging system / Fuses and wire harnesses / Trim system troubleshooting / Base engine / Cooling system / Gearcase / Electronic fuel injection system
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine maintenance / Electrical and ignition system / Cooling system maintenance / Fuel system / Submersion / Tune-up
CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENTS
Timing adjustments / Throttle control/cable adjustments / Carburetor adjustments / Shift system adjustments / Neutral start system adjustment / Trim sender adjustment / Timing belt tensioner
CHAPTER SIX / FUEL SYSTEM REPAIR
Fuel tank and fuel hose components / Silencer cover and carburetor/throttle body/ Carburetor repair / EFI components
CHAPTER SEVEN / ELECTRICAL AND IGNITION
Starting system / Charging system / Ignition system /Warning system components / Battery maintenance and testing
CHAPTER EIGHT / BASE ENGINE
Base engine removal and installation / Flywheel / Timing belt / Rocker arm removal/installation / Cylinder head / Oil pump / Base engine disassembly / Base engine inspection and measurement / Primary gearcase repair / Break-in procedure
CHAPTER NINE / GEARCASE REPAIR
Gearcase operation / Propeller / Gearcase removal and installation / Water pump / Gearcase repair
CHAPTER TEN / JET DRIVES
Jet drive operation / Jet drive components / Thrust control / Jet drive repair / Jet drive removal/installation / Intake housing liner replacement / Impeller removal/installation / Impeller shimming / Bearing housing removal / Bearing housing installation / Correcting steering torque
CHAPTER ELEVEN / REWIND STARTER
Rewind starter operation / Rewind starter removal, assembly and installation / Rewind starter disassembly, inspection and assembly
CHAPTER TWELVE / POWER TRIM/TILT SYSTEMS
Gas-assisted manual tilt system removal/installation / Single hydraulic cylinder trim/tilt systems removal/installation / Three cylinders trim/tilt systems removal/installation / Trim/tilt system components / Trim position sender removal/installation / Trim control unit removal/installation / Electric trim/tilt motor removal/installation / Manual relief valve replacement / Electric trim/tilt motor repair / Filling procedure / Bleeding procedure
CHAPTER THIRTEEN / MIDSECTION
Minor repairs / Major repairs / Tiller control components
CHAPTER FOURTEEN / REMOTE CONTROL
Throttle/shift cable removal/installation / Remote control disassembly and assembly
SUPPLEMENT / 2000-2005 MODEL SERVICE INFORMATION
Auto-start system / Centrifugal clutch
INDEX
WIRING DIAGRAMS
Publisher: Clymer Manuals
Binding: Paperback — 8¼ x 10¾ inches
Pages: 584 — Hundreds of b&w photos and illustrations
ISBN: 0892879963
The Honda outboard service and repair manual applies to the following years:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
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