Harley Davidson FLS, FXS Twin Cam Repair Manual Chapters:
QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools /Special tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Storage | Specifications
TROUBLESHOOTING
Operating requirements | Starting the engine | Engine performance | Starting system | Charging system | Ignition system | Engine management system diagnostic codes | Fuel system | Engine noises | Engine lubrication | Clutch | Transmission | Lighting system | Excessive vibration | Front suspension and steering | Brake problems | Specifications
LUBRICATION, MAINTENANCE and TUNE-UP
Routine safety checks | Tires and wheels | Periodic lubrication | Periodic maintenance | Tune-up | Idle speed adjustment | Specifications
ENGINE
Service precautions | Special tools | Servicing engine in frame | Engine | Rocker arms and pushrods | Cylinder head | Valves and valve components | Cylinder | Pistons and piston rings | Pushrods | Valve lifters | Oil pump | Oil tank and oil lines | Camshaft support plate | Crankcase and crankshaft | Counter balancer assembly | Engine break-in | Specifications
CLUTCH and PRIMARY DRIVE
Primary chaincase cover | Clutch assembly | Clutch shell, compensating sprocket and primary drive chain | Clutch shell, clutch hub and sprocket | Primary chain and guide inspection | Primary chain alignment | Compensating sprocket inspection | Primary chaincase housing | Starter jackshaft | Clutch cable replacement | Specifications
TRANSMISSION
Shifter assembly | External shift mechanism | Transmission top cover | Shift cam | Shift arm assembly | Shift forks | Transmission side door and transmission shaft assemblies | Transmission shafts | Main drive gear | Transmission clutch release mechanism cover | Transmission drive sprocket | Transmission case | Specifications
FUEL, EXHAUST and EMISSION CONTROL SYSTEMS
Air filter backplate | Carburetor | Intake manifold | Electronic fuel injection | Depressurizing the fuel system | Induction module | Throttle and idle cables | Starting enrichment valve (choke) cable replacement | Throttle and idle cables | Fuel tank console | Fuel hose and clamps | Fuel tank | Fuel tank inspection | Fuel pump and fuel filter | Fuel shutoff valve | Fuel tank gauge | Exhaust system | Evaporative emission control system | Specifications
ELECTRICAL SYSTEM
Electrical connectors | Battery | Charging system | Alternator | Voltage regulator | Ignition system | Starting system | Lighting system | Switches | Horn | Electrical panel | Turn signal module | Turn signal module and turn signal/security module | Speedometer speed sensor | Starter relay switch replacement | Speedometer and indicator lights | Fuses | Circuit breaker | Electrical connector service | Wiring diagrams | Specifications
WHEELS, HUBS and TIRES
Motorcycle stands | Front wheel | Rear wheel | Front and rear hubs | Driven sprocket assembly | Drive sprocket | Drive belt | Wheel runout | Rim and laced wheel service | Disc and cast wheels | Wheel balance | Tires | Tire changing | Tire repairs | Tire runout | Specifications
FRONT SUSPENSION and STEERING (TELESCOPIC FORK)
Handlebar | Front fork | Steering head and stem | Steering head bearing race replacement | Steering play adjustment | Specifications
FRONT SUSPENSION and STEERING (SPRINGER FORK)
Springer service precautions | Handlebar and risers | Shock absorber | Fork rockers | Springer fork | Rigid fork | Steering stem | Steering play adjustment | Specifications
REAR SUSPENSION
Spring preload adjustment | Shock absorbers | Rear swing arm | Specifications
BRAKES
Brake service | Front brake pad replacement | Front brake caliper | Brake reaction link | Front brake caliper | Front master cylinder | Rear brake pad replacement | Rear brake caliper | Rear master cylinder | Brake hose and line replacement | Brake disc | Bleeding the system | Rear brake pedal | Specifications
BODY
Seat | Front fender | Rear fender inner panel | Rear fender | Windshield | Saddlebags | Footboards and footrests | Jiffy stand
SUPPLEMENT: 2004-2005 MODEL SERVICE INFORMATION
Routine safety checks | Periodic lubrication | Periodic maintenance | Tune-up | Engine | Rocker arms and pushrods | Cylinder head | Valve and valve components (2005 models-except FXSTDSE2 and FLSTFSE models) | Pistons and piston rings | Crankcase and crankshaft | Counter balancer assembly (FLSTFSE models) | Clutch assembly (all 2005 models) | Clutch assembly (FXSTDSE2 and FLSTFSE models) | Clutch release bearing and pushrod (FXSTDSE2 and FLSTFSE models) | Clutch service (FXSTDSE2 and FLSTFSE models) | Clutch master cylinder (FXSTDSE2 and FLSTFSE models) | Clutch release mechanism (FXSTDSE2 and FLSTFSE models) | Clutch hydraulic hose replacement (FXSTDSE2 and FLSTFSE models) | Clutch system flushing (FXSTDSE2 and FLSTFSE models) | Clutch system bleeding (FXSTDSE2 and FLSTFSE models) | Shifter assembly (FXSTDSE2 and FLSTFSE models) | External shift mechanism (FXSTDSE2 and FLSTFSE models) | Transmission side door and transmission shaft assemblies (FXSTDSE2 and FLSTFSE models) | Air filter backplate (FXSTDSE2, FLSTFSE and FLSTFI-15th anniversary) | Fuel tank console (FLSTFSE models) | Fuel tank gauge | Starting system | Voltage regulator (FXSTDSE2 and FLSTFSE models) | Lighting system | Switches | Speedometer and indicator lights (FLSTFSE models) | Tachometer (FXSTDSE2 and FLSTFSE models) | Front wheel | Rear wheel (FXSTDSE2 and FLSTFSE models) | Front and rear hubs (FXSTDSE2 and FLSTFSE models) | Driven sprocket assembly (FXSTDSE2 models) | Handlebars and risers (FXSTDSE2 and FLSTFSE models) | Front fork | Steering play adjustment | Rear swing arm removal/installation (FXSTDSE2 and FLSTFSE models | Front brake pad replacement (FLSTSC) | Rear brake pad replacement (FXSTDSE2 and FLSTFSE models) | Brake hose and line replacement (FXSTDSE2 and FLSTFSE models) | Brake disc (FXSTDSE2 and FLSTFSE models) | Seat | Front fender | Rear fender | Footboards and footrests | Front spoiler and frame side covers
INDEX | COLOR WIRING DIAGRAMS
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